Last Updated on Monday, 15 March 2010 01:10 Written by Chris Hunter Friday, 21 March 2008 15:00
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Now that the Wii has been shipped back, we have completed our four-part article covering the entire repair process from discovery to full repair.
**Update1**
Packaged and protected, the Wii was shipped off for repair.
**Update2**
Nintendo has recieved, repaired, and successfully shipped the Wii.
**Update3**
Within the stated time frame, the Wii is returned in working order. BHFO's final analysis:Drive Failure.
Nintendo's official solution is to fill out a form to send in the Wii for repair. According to Nintendo, if there is any particulate matter on the surface of the lens, the Smash Brothers Brawl disc is difficult to read. This would be an understandable issue if it was just our console, but for four random Wii consoles to have a dirty lens is harder to believe. When there is a 100% failure rate in such a small random subset of units, how big is the problem and is it caused by dust? The fifteen other games we have work well, is it just the second layer? In the clip below, Mario is running, Chris takes out the disc and tries the Smash Brothers Brawl Disc. Please Excuse the impromptu party ambiance.
Despite the inconvenience, we are still pleased with how Nintendo is handling issues with their consoles. If there is a problem, Nintendo handles it for free and in a timely manner. The fact that they already have a solution and repair strategy within 24 hours is commendable. The timely response is due to the Japanese Wii units having the same problem. We will keep this updated with how rough our experience pans out. If it turns out better than the XBOX 360 exchange bonanza, we will be happy.
**Updated** Article Complete - Five Pages
Official Response from Nintendo:
"Super Smash Bros. Brawl utilizes a double-layer disc which has a large memory capacity. A very small percentage of Wii consoles may have trouble consistently reading data off this large capacity disc if there is some contamination on the lens of the disc drive. Nintendo has specialized cleaning equipment that can resolve this problem. (Please do NOT attempt to clean the lens yourself, as you may damage the system.)
"How can I get this fixed and how long will it take?"
If you are experiencing disc read errors, please utilize the form below to request a repair order. Nintendo is upgrading inbound and outbound shipping to expedite the total repair process. Specific repair times will be provided as you fill out the repair form below. There is no cost for the repair or shipping. Please note: returning the game to the retail store will not solve the problem. So we encourage users who are experiencing issues with playing Super Smash Bros. Brawl to utilize this repair order process.
"What if I have Virtual Console games or other stored data on my Wii console?"
Due to the nature of this particular issue, you should not lose any of your stored data. In some rare cases you may have to re-download your Virtual Console games from the Wii Shop Channel, but there is no cost to doing so.
"Who can use this form?"
Consumers who are at least 13 years old, and live in:
- The continental United States, Alaska, or Hawaii
- Puerto Rico
- U.S. Territories (such as Guam and the U.S. Virgin Islands)
- APO/FPO addresses"
Nintendo's stated turn around is seven business days from the time the unit is shipped. Included with the Repair Order number is a tracking service for keeping up to date on the state of the repair job.
With the tracking number from FedEx, we were able to track the package from our drop off point. Forty-one hours after dropping off the package, the Wii arrived at the repair facility in Redmond, WA. Five hours after arriving, Nintendo notified us via email that everything arrived safe and sound. All is progressing as stated, which makes us happy.
Nintendo Email:
"Hello Chris,
We wanted to let you know that the components you sent to Nintendo for
repair have been received. You may expect to receive them back in the
next 2-5 business days..."
Now that the items are registered into their system, the tracking system updates and is active. The tracking service displays what items they received, warranty, repair status, and the amount for the repair. One concern we have is whether systems that are no longer under warranty still receive free repairs. Registering the Wii adds ninety days to the standard warranty from Nintendo. If we had not registered our Wii, the warranty would have expired almost three months ago. Anyone going through the repair process out of warranty might have to pay, but we still do not have solid information. The odds of anyone having to pay are low. Unofficial sources, such as Wikipedia, say that this repair is free regardless of warranty status. If anyone has successfully repaired his or her Wii out of warranty, please let us know so we can confirm this statement.
The only step left is to wait for the UPS tracking number from Nintendo.
**Update**
Nintendo's repair tracking service has indicated that the repair is completed. The status says our Wii is shipping. The UPS tracking number provided is not active yet, but that should change Monday morning.
The surprising note is how much the repair cost. According to the repair detail, the console repair was 75.00USD. This cost appears to be covered under warranty because the "total amount" due is 0.00USD. Does this point to a DVD-Rom replacement? Does cleaning a lens cost 75.00USD?
Having received the package from UPS, we were immediately concerned due to the sliding thud we heard as the package changed hands. For a moment, we thought our Wii was tumbling around in a medium express box, completely unprotected. However, Nintendo making such a PR mistake would be devastating at this critical moment. We gave them the benefit of the doubt and signed for the package.
At first glance, Nintendo's choice of shipping method kept the content's value hidden, which is always a good feature. Inside the box was crumbled paper, a repair invoice, a tab-lock mailer the size of the Wii, and our original copy of Super Smash Brothers: Brawl. The repair invoice listed the two components we sent in and the 75.00USD charge for the console repair. It also indicated that our warranty fully covered the cost of the repair. Below the console listing was a note stating that the serial number had not changed, which means our data was theoretically intact.
Upon opening the tab-lock mailer, there was an envelope labeled "Important Information Enclosed," which was placed to catch the customer's eyes. Inside were two pieces of literature that pertained to cleaning a DVD properly, and instructions on restoring a repaired Wii to its original state. Attached to the restore instructions was a checklist verifying they had identified the problem, replaced defective components, and saved pre-existing data. Due to the general nature of the repair checklist, it did not confirm whether the drive was replaced or cleaned.
Under the envelope was the Wii encased in one Styrofoam and one bubble-wrap skintight liner. The protection provided by Nintendo is more than adequate when combined with the cardboard layers. To confirm the validity of the packing method, we inspected the outside of the Wii for stress fractures at the corners and other common locations. Fortunately, the Wii showed no shipping damage and the SSBB disc had no marks or scratches. The only signs of the repair process were the cleaning streaks left behind on the noticeably brighter exterior.
After plugging in the console, the Wii powered on without any issue. The first screen that came up was an input box for the date and time, which is normal due to the lack of power during shipping. We entered the data and the familiar home screen faded into view. A quick run through of the menus, messages, channels, saves, and games confirmed that the data was still intact. Even the connection settings for our wireless network remained in working order. Nintendo's repair job was turning out to be a success so far
With the important elements aside, testing if the repair was successful was the next priority. We loaded the SSBB disc into the Wii and it initiated the disc identification process. For a grueling 20 seconds, the Wii read the disc until it finally recognized the game. This seemed longer than usual, so we decided to perform some tests.Out of fifteen games, excluding SSBB, the average load time was 14s. Our Game cube games averaged out to 7s. The SSBB disc averaged 19s over thirty tests, which was significantly higher. Every load time recorded was within +- 2s of the resultant average. The high-density disk takes a lot more work to read than the normal single-layer disc.
Opinion: Dust or Drive
Several items made the BHFO crew lean towards a disc-drive replacement in our case. What first raised our suspicions was the failing DVD-Rom issue experienced by a few launch Wii owners, who subsequently had to ship their Wii in for repair.
The repaired Wii console was exhibiting similar traits of these failed drives in the months before repair. The disc drive had been getting gradually louder as the drive motor slid further out of alignment. During last month, the Wii started minimally vibrating when the disc would spin. We had no disc errors occur, but the audible movement of the tracking motor bouncing back and forth steadily increased in volume and rate over time. With the repair complete, the Wii is significantly quieter and the mechanics audibly appear tight and precise, which points to a replacement drive.
Besides the noticeable differences in drive acoustics, the repair invoice states a 75.00USD charge for repairing the Wii console. Does it cost that much to clean a lens? The only other reason for such a high cost would be the two-day shipping charge for both trips. If that is the case, Nintendo went way out of their way to clean some dust off of a lens.
The last reason for a replacement drive as the logical probability is how reproducible the error was in a random set of units. Out of four launch consoles and four post-launch models, one Wii, which was purchased recently, could run the two different copies of the game we had. The Wii consoles were in varying environments from clean to smoky, which would reduce dust contamination as a primary cause. Out of the 8 random Wii consoles we encountered so far, 87% of them could not run the game without being repaired. In addition, our user poll shows a similar trend of sixteen out of twenty-two users stating their copy did not work. This data is hardly representative of the community as a whole, but it does raise questions about the root cause of the problem.
Our drive, and the others we encountered, were more than likely part of a regional shipment of Wii consoles that had faulty drives. From the acoustic properties of our Wii alone, we are certain they replaced the drive. However, it is possible that our Wii was one of the isolated cases of drive failure that the dual-layer disc forced to the surface. If the problem were wide spread, the transparency of the internet would have shown that to be the case.
Other stories circulating around the web say that the disc drive's potentiometer is set to a higher resistance than normal, which is causing the drive's laser to be underpowered. When the laser is underpowered, it cannot read the second layer of a dual-layer disc. The lower the variable resistor is set, the stronger the laser will be. This theory is more feasible than any other explanation, but is, once again, unofficial.
Disc or dust, after twenty-seven hours of Super Smash Brothers: Brawl, we can confidently say that Nintendo proved their ability to step up and respond to the community in order to provide a free solution to a debilitating problem. Whether Nintendo is honest or not, is another story. Happy Brawling, it is more than worth the wait!
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